๐Ÿ’ฌ

Solar Borehole Pump Sizing Calculator 2024

โ† Back to Blog

Going solar can save KSH 180,000+ per year in electricity costs! This comprehensive guide helps you size the perfect solar system for your borehole pumpโ€”complete with calculator, component breakdown, cost analysis, and ROI projections. Whether you're in West Pokot or anywhere in Kenya, make informed decisions about solar water pumping.

Why Solar for Borehole Pumps? (The Real Numbers)

โšก Grid-Powered System (10 Years)

  • Initial Cost: KSH 180,000
  • Monthly Bill: KSH 15,000 average
  • Annual Electricity: KSH 180,000
  • 10-Year Electricity: KSH 1,800,000
  • Power Outages: Frequent disruptions
  • Voltage Fluctuations: Damage pump motor
  • Rising Tariffs: +8% annual increases

Total 10-Year Cost: KSH 1,980,000

โ˜€๏ธ Solar-Powered System (10 Years)

  • Initial Cost: KSH 450,000
  • Monthly Bill: KSH 0 (FREE ENERGY!)
  • Annual Electricity: KSH 0
  • 10-Year Electricity: KSH 0
  • Power Reliability: 100% uptime during sunshine
  • Maintenance: Minimal (panel cleaning)
  • Environmental: Zero carbon emissions

Total 10-Year Cost: KSH 495,000

โœ… Solar Investment Payback Analysis

  • Extra Initial Investment: KSH 270,000 (solar vs. grid)
  • Annual Savings: KSH 180,000 (no electricity bills)
  • Payback Period: 1.5 years!
  • 10-Year Net Savings: KSH 1,485,000
  • 25-Year Savings: KSH 4,050,000+ (with one battery replacement at year 12)

After just 18 months, your solar system pays for itself completely!

Interactive Solar System Sizing Calculator

๐Ÿงฎ Calculate Your Perfect Solar System

Find this on your pump nameplate (e.g., 1.5HP = 1120W, 2HP = 1500W)
Household: 200L/person/day | Livestock: 50L/cow/day
Static water level + drawdown (ask your driller for this)

Your Custom Solar System Specification

Required Solar Panel Array: -
Total Solar Capacity: -
Battery Bank Needed: -
Charge Controller: -
Estimated Total Cost: -
Annual Savings vs Grid: -
Investment Payback Period: -

Want a detailed quote and professional installation?

๐Ÿ’ฌ Get Free Consultation on WhatsApp

Understanding Solar System Components (Simplified)

1. Solar Panels (The Energy Harvesters) โ˜€๏ธ

๐Ÿ“Š Panel Types & Specifications

  • Monocrystalline (Best Efficiency): 18-22% efficiency, space-saving, longer lifespan (25+ years), better low-light performance. Cost: KSH 15,000-22,000 per 400W panel.
  • Polycrystalline (Budget Option): 15-17% efficiency, slightly larger, 20+ year lifespan. Cost: KSH 12,000-18,000 per 400W panel.
  • Thin-Film (Rare for Pumps): Lower efficiency but cheaper. Not recommended for borehole pumps.

Fancy Drops Recommendation: We exclusively install Tier 1 monocrystalline panels (Canadian Solar, JA Solar, Longi) with 25-year performance warranties.

๐Ÿ’ก Panel Sizing Formula (Simplified)

Total Panel Wattage = (Pump Watts ร— Daily Run Hours) รท (Sun Hours ร— 0.75 efficiency)

Example: 1500W pump running 6 hours/day in West Pokot (5.5 sun hours):

  • Total energy needed: 1500W ร— 6h = 9000Wh (9kWh)
  • Panel capacity: 9000 รท (5.5 ร— 0.75) = 2182W
  • Result: 6ร— 400W panels (2400W array) with safety margin

2. Batteries (The Energy Storage Bank) ๐Ÿ”‹

๐Ÿ“Š Battery Technologies Compared

Battery Type Lifespan Depth of Discharge Cost (Per kWh)
Lithium (LiFePO4) 10-15 years 80-90% KSH 30,000-40,000
AGM Lead-Acid 5-7 years 50% KSH 15,000-20,000
Gel Lead-Acid 5-8 years 50-60% KSH 18,000-25,000
Flooded Lead-Acid 3-5 years 50% KSH 12,000-16,000

โœ… Battery Sizing Example (Partial Backup System)

Scenario: 1500W pump, need 4 hours evening operation

  • Energy needed: 1500W ร— 4h = 6000Wh (6kWh)
  • System voltage: 48V (standard for pumps over 1kW)
  • Battery capacity: 6000Wh รท 48V = 125Ah
  • With 50% DoD (lead-acid): 125Ah ร— 2 = 250Ah bank
  • Solution: 4ร— 200Ah 12V batteries (wired for 48V) = 200Ah @ 48V

Cost: AGM batteries KSH 140,000 | Lithium KSH 250,000 (but lasts 2ร— longer!)

โš ๏ธ Common Battery Mistakes That Cost Money

  • Undersizing batteries: Batteries drain too fast โ†’ shorter lifespan โ†’ early replacement
  • Mixing old & new batteries: Old batteries drag down new ones โ†’ whole bank fails prematurely
  • Wrong voltage configuration: Mismatch causes overcharging/undercharging โ†’ battery damage
  • Poor ventilation: Heat buildup reduces lifespan by 50%
  • Skipping regular maintenance: For flooded batteries, water levels must be checked monthly

3. Charge Controller (The Brain) ๐Ÿง 

๐Ÿ“Š Controller Types Explained

  • PWM (Pulse Width Modulation): Budget option, 75-80% efficient, suitable for small systems (<1kW). Cost: KSH 8,000-15,000.
  • MPPT (Maximum Power Point Tracking): Premium option, 94-98% efficient, harvests 20-30% more energy, essential for larger pumps (>1kW). Cost: KSH 25,000-65,000.

Fancy Drops Standard: We install only MPPT controllers (Victron, Schneider, Studer brands) with app-based monitoring.

๐Ÿ’ก Charge Controller Sizing Formula

Controller Amps = (Total Panel Watts ร— 1.25 safety factor) รท Battery Voltage

Example: 2400W panels, 48V battery bank:

  • Required amps: (2400 ร— 1.25) รท 48 = 62.5A
  • Solution: 80A MPPT controller (next size up for safety)
  • Cost: KSH 45,000-55,000 for quality 80A MPPT

4. Inverter (For AC Pumps Only) ๐Ÿ”Œ

๐Ÿ“Š DC vs AC Pumps for Solar

  • DC Pumps (Direct Solar): More efficient for solar (no inverter losses), simpler system, lower cost, but limited pump models available. Best for new installations.
  • AC Pumps (With Inverter): Use existing AC pump, wider pump selection, can switch between grid/solar, but inverter adds cost and efficiency loss (5-8%).

Inverter Sizing: Pure sine wave inverter at 150% of pump power (for motor startup surge). Example: 1500W pump needs 2500W inverter (KSH 35,000-55,000).

Real Solar Installations: Cost Breakdown by System Size

Small Household System (1HP Pump, 2000L/day)

Component Specification Cost (KSH)
Solar Panels 3ร— 400W Monocrystalline 60,000
DC Submersible Pump 1HP (750W) Solar Pump 85,000
Mounting Structure Galvanized steel ground mount 18,000
Cables & Connectors 4mmยฒ DC cables, MC4 connectors 12,000
Controller & Protection Built-in pump controller + surge protection 15,000
Installation Labor 2-day installation by certified team 35,000
Transport & Logistics West Pokot delivery 8,000
Total System Cost 233,000

Annual Savings: KSH 60,000 electricity + reliability = Payback: 3.9 years

Medium Homestead System (2HP Pump, 5000L/day, 4h Backup)

Component Specification Cost (KSH)
Solar Panels 6ร— 400W Monocrystalline 120,000
Batteries 4ร— 200Ah AGM Deep Cycle (48V) 140,000
MPPT Charge Controller 60A MPPT (Victron SmartSolar) 42,000
Inverter (Pure Sine) 3000W 48V Inverter 45,000
AC Submersible Pump 2HP (1500W) High-efficiency pump 75,000
Mounting & Structures Ground mount + battery enclosure 28,000
Cables, Breakers, Protection Complete electrical setup 22,000
Installation & Commissioning 3-day professional installation 55,000
Transport West Pokot delivery 12,000
Total System Cost 539,000

Annual Savings: KSH 180,000 electricity = Payback: 3.0 years

Large Agricultural System (5HP Pump, 20,000L/day, Full Backup)

Component Specification Cost (KSH)
Solar Panels 14ร— 400W Monocrystalline 280,000
Lithium Battery Bank 15kWh LiFePO4 Battery System 450,000
MPPT Controller 100A MPPT (Victron 150/100) 85,000
Hybrid Inverter 8000W Hybrid (solar + grid backup) 120,000
Submersible Pump 5HP (3700W) Three-phase pump 145,000
Mounting System Ground mount + security enclosure 65,000
Electrical Components Breakers, cables, earthing, protection 48,000
Monitoring System Remote monitoring + app control 25,000
Installation & Engineering 5-day professional installation + 1-year warranty 120,000
Transport West Pokot delivery 18,000
Total System Cost 1,356,000

Annual Savings: KSH 480,000 electricity (agricultural tariff) = Payback: 2.8 years

Solar System Lifespan & Replacement Schedule

๐Ÿ“Š Component Lifespan Guide

  • Solar Panels: 25-30 years (with 80% capacity at year 25). Virtually maintenance-free except cleaning.
  • MPPT Controller: 10-15 years. Quality brands (Victron, Schneider) often last longer.
  • Inverter: 8-12 years depending on usage and quality.
  • Lithium Batteries: 10-15 years (3000-5000 cycles at 80% DoD).
  • AGM/Gel Batteries: 5-8 years (800-1500 cycles at 50% DoD).
  • Pump Motor: 10-15 years with proper maintenance.

25-Year Total Cost of Ownership (Medium System Example)

Year Expense Type Cost (KSH)
Year 0 Initial Installation 539,000
Years 1-25 Annual Maintenance (panel cleaning, inspections) 75,000 (KSH 3,000/year)
Year 7 Battery Replacement (AGM) 160,000
Year 14 Second Battery Replacement 160,000
Year 12 Inverter Replacement 50,000
Year 15 Pump Replacement 80,000
Year 21 Third Battery Replacement 160,000
Total 25-Year Investment 1,224,000

โœ… 25-Year Comparison: Solar vs. Grid

  • Solar Total Cost (25 years): KSH 1,224,000
  • Grid Electricity Cost (25 years): KSH 5,850,000 (with 5% annual tariff increase)
  • Net Savings: KSH 4,626,000 over 25 years!
  • Environmental Impact: 135 tons COโ‚‚ emissions prevented

That's enough savings to drill 4 more boreholes or send 3 children through university!

Critical Factors That Affect Solar System Performance

1. Panel Orientation & Tilt Angle

๐Ÿ’ก Optimal Setup for Kenya

  • Direction: Face panels north (Kenya is south of equator)
  • Tilt Angle: Set to latitude of location (West Pokot โ‰ˆ 1-3ยฐ, so 5-15ยฐ tilt is optimal)
  • Seasonal Adjustment: Fixed tilt at 10ยฐ works year-round in Kenya
  • Shading: ZERO shade toleranceโ€”even 10% shading reduces output by 50%+!

2. Temperature Effects

โš ๏ธ Hot Weather Reduces Panel Efficiency

Surprising fact: Solar panels lose efficiency when too hot!

  • Panels perform best at 25ยฐC
  • Each degree above 25ยฐC reduces output by 0.4-0.5%
  • At 45ยฐC (hot Kenyan afternoon), panels lose 8-10% efficiency
  • Solution: Mount panels with 6-inch air gap underneath for cooling

3. Dust & Cleaning Schedule

๐Ÿ“Š Dust Impact on Performance

  • Light dust: 5-10% output reduction
  • Heavy dust (West Pokot dry season): 20-30% output reduction
  • Bird droppings/leaves: 40-60% reduction (localized shading)

Cleaning Schedule:

  • Dry season: Clean every 2 weeks
  • Rainy season: Rain cleans naturally (monthly inspection still needed)
  • Method: Soft brush + water (no soap/chemicals!)
  • Best time: Early morning (avoid thermal shock to hot panels)

Government Incentives & Financing Options (2024)

โœ… Solar Tax Exemptions in Kenya

  • VAT Exemption: Solar equipment is VAT-exempt (save 16%!)
  • Import Duty: Zero-rated for solar imports
  • KEBS Certification: Required for all installations (we handle this)

These exemptions reduce your solar investment by ~18% compared to grid equipment!

๐Ÿ“Š Financing Options Available

  • Cash Purchase: Full payment, best ROI, eligible for all discounts
  • Bank Loans: KCB, Equity offer solar loans at 12-15% interest, 3-5 year terms
  • MPESA Payment Plans: Pay 30% upfront, balance over 12 months (via M-KOPA model)
  • County Government Subsidies: Check with West Pokot County for water project grants

Fancy Drops Partnership: We help you apply for financing and subsidies.

Common Solar Myths Debunked

โŒ Myth #1: "Solar doesn't work on cloudy days"

TRUTH: Panels still generate 20-40% power on cloudy days! That's why we size systems with safety margins. Plus, Kenya has 300+ sunny days per year.

โŒ Myth #2: "Batteries are always required"

TRUTH: Many pumps run solar-direct during daytime with tank storage, eliminating battery cost entirely. Batteries only needed for nighttime pumping.

โŒ Myth #3: "Solar panels need constant maintenance"

TRUTH: Panels have NO moving parts! Just clean dust every 2 weeks + annual inspection. That's it!

โŒ Myth #4: "It's cheaper to stay on grid power"

TRUTH: Grid costs KSH 1,800,000+ over 10 years. Solar costs KSH 495,000 total. Math doesn't lie!

โ˜€๏ธ Ready to Go Solar? Get Free Site Assessment!

Our solar engineers will visit your site, assess your needs, and design the perfect systemโ€”completely FREE with no obligation.